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Our Pallets far outlast traditional pallets. Truth or Myth?
Our Pallets far outlast traditional pallets. Truth or Myth? Home Our Pallets far outlast traditional pallets. Truth or Myth? Evolution in material forms has always been associated as an indicator of progress of any system or society. Humans have progressed by improving existing systems since time immemorial and Rhino Composite Pallets are no exception. Born out of sheer requirement to technologically improve the status quo in manufacturing hardwood pallets for concrete paver machine, as also to challenge the supremacy of monopolistic supply; Rhino Composite Pallets have evolved primarily from commercial market requirement, and perfected to enhance the overall experience of concrete block manufacturing. With an aim to satisfy every user, these production boards have been designed from ground up, embracing the best qualities of traditional timber. Making a seamless surface further perfected it, as board joints traditionally have been a nightmare of any production manager to create consistent quality of concrete products. Multiple types of surfaces were created and tested rigorously to ensure that the boards are able to offer consistent resistance to the abrasive nature of concrete, topped with continuous grinding with steel surfaces of the handling system in any concrete block manufacturing facility. Price forms one of the main basis of any products, and three different surface finishes are offer to the clients catering to different budgetary requirements. While a Glass Fibre finish is superlative offering extremely high abrasion resistance, Industrial Fabric and Synthetic films offer varied degrees of abrasion resistance. The core of Rhino Composite Pallet is formed by numerous cross laid thin veneers shaved from planation hardwood. They are individually coated in industrial strength waterproof resin, and then hydraulically pressed using superheated steam. The whole process results in formation of a waterproof board ideal to be used in concrete block manufacturing. To keep the quality of resin consistent, it is manufactured in-house to ensure constant quality and supply without any dependence on outside factors. Any product is considered superlative if it is able to reduce costs and improve the quality of the end product, a concrete block in this case. This is the founding basis of Rhino Composite Pallet’s design, and a dense hardwood pallets for concrete paver machine is a testimony to that design idea. High consistent density ensures transmission of vibrations across the pallet, from the vibrating table to the raw concrete, in a very efficient way. It ensures that the vibrations are not absorbed by the pallet, and get passed on to the concrete for product formation in minimum time possible. One of major qualities of Rhino Composite Pallets is the possibility of refurbishing these hardwood pallets for concrete paver machine. Once the pallets, after years of continuous working, show signs of aging; they can be refurbished to make them last a few years more. All that is needed is grinding using 36 Grit to remove any undesired surface; to be used immediately thereafter. Consistent to the quality of manufacturing, Rhino Composite Pallets come with a standard 3-year replacement warranty as long as they are not abused and manufacturers’ recommendations followed. It is in our long-term interests that our clients remain completely satisfied with Rhino Composite Pallets as well as the services associated with it. Tags:hardwood pallets for concrete paver machine
Read MoreEffect of rhino hardwood pallets for concrete paver machine on environment
Effect of Rhino Composite Boards on environment. Home Effect of rhino hardwood pallets for concrete paver machine on environment In todays world, new generation is much more aware of environment than their parents. Our natural resources are limited, and we all should try and use the ones that are renewable and leave minimum footprints in terms of pollution. Rhino Composite Boards always tries to shoulder its share of responsibility in utilizing environmentally friendly methods and materials.Since hardwood is the main ingredient of Rhino Composite Pallets, we source our hardwood from renewable plantation that will ensure an endless supply of timber to mankind without cutting down established rainforests that also have huge devastating implication on ecosystem. Since a large supply of hardwood is from rainforests, we do our bit to source it from plantations that are renewable. It ensures that rainforests stay as they are always are….green and perpetual.Since superheated steam is used to ensure bonding of wooden pallets for concrete blocks at extremely high temperature, enormous amounts of steam is generated to achieve the high technical standards. A large extent of Energy produced in the factory uses bagasse based fuel that is manufactured from a mix of sugarcane crusher leftovers that are high in calorific value, only augmented by fossil fuels as and when necessary.Factory goes one step further to do its bit for the environment. It frequently arranges afforestation drives to educate local communities about importance of environment. Children and adults are encouraged to plant samplings to increase the tree populations in their neighbourhoods. Such consistent drives has encourages communities to take up afforestation far and wide. Wildlife is improving, and vast areas of wilderness are getting a green cover. Tags:pallet boards, production pallet for concrete pavers
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Is Rhino concrete paver machine pallets technologically superior to other pallets for paver machines
Are Rhino Composite Pallets technologically superior? Home Is Rhino concrete paver machine pallets technologically superior to other pallets for paver machines All production pallets for concrete blocks that you see in market today exist because of any or more inherent quality in terms of usefulness or price. All of them have their own advantages in one form or another, enabling their respective manufacturers to keep serving their customers. However, as a manufacturer of concrete products, you need to see an overall perspective since buying pallets for concrete products is a decision that demands considerable financial resources. This also necessitates the fact that due research is necessary before reaching on a conclusion about the best option available to you, and the long/short terms benefits that can be derived from such a decision.Lest first talk about the technical superiority of Rhino Composite Pallets in terms of engineering excellence associated with it.It all starts with the core of Rhino Composite Pallets. The core is made of numerous thin veneer sheets shaved off hydraulically from plantation hardwood timber. Each veneer sheet is manually checked for quality, and always used in cross-laid fashion increasing the overall core strength manyfold. Rhino Composite Pallets is perhaps the only product that uses hardwood in manufacturing of core with a board density exceeding 1,000 kg/m3 that can be further increased to 1,200 kg/m3 at specific client request. Noticeably, nearest we have seen is 700 kg/m3 making Rhino Pallets around 40% denser enabling better vibration transmission. Better vibration transmission logically cuts down on total time required for vibration, and consequently shorter overall cycle time for production of each pallet of concrete products.The core of Rhino Composite Pallets is pressed using 3,300 Tonne Hydraulic Press using superheated steam for prolonged time ensuring multiple veneer layers are permanently glued together. To further ensure long term consistent performance, boards are double pressed upside down a second time. This increases the lifespan of the board in highly challenging conditions prevalent in any concrete products manufacturing factory.A choice of three surfaces is offered by Rhino Composite Pallets to meet specific requirements of individual customers around the world. From the standard synthetic film surface to interwoven industrial fabric to the most technologically advanced Glass Fibre surfaces give clients varied forms of surfaces. All the offered surfaces have their own individual qualities in terms of resistance to abrasion by Concrete Products and increase the overall lifespan of pallets.Best way to experience the technical superiority of Rhino Composite Pallets would be to try out a few pallets of different surfaces and see the difference in quality achieved in your products. Tags:concrete pavers pallet, wood pallet boards
Read MoreEvolution in production pallets for concrete blocks
Evolution in Production Pallets for Concrete Blocks Home Evolution in production pallets for concrete blocks Over the past 15 to 20 years, numerous materials have been experimented for manufacturing precast concrete boards. Initially, automatic block factories were limited to advanced countries of the world, but lately we have seen a surge in such factories being installed in almost all countries of the world. The demand for concrete pallets has surged, necessitating technological up gradation in production board technology for better products. The good ones have stayed on while the mediocre one have phased out. We have seen softwood production boards for concrete pavers coated with Polyurethane, recycled plastic reinforced with steel pipes, bamboo pallets and many of the types coming to the market. Each type of production boards for concrete pavers has its own market, utility and a customer base that it addresses, some of which is defined by price levels. Different materials have been used in different parts of the world. Some companies even use production pallets made from bamboo and recycled plastic. It is quite obvious that decisions to buy such concrete pallets are made purely on short-term economic basis, which is quite understandable. After using production boards for concrete pavers that do not go a long way in quality production of concrete products, or those who simply cannot last against constant corrosive abrasion of concrete, production managers are keen to check out the latest technological innovations to improve their production as well as quality. Softwood and hardwood have their own inherent issues in terms of longevity and absence of consistent quality. Softwood coated with polyurethane has not found a lot of takers, as there have been talks of moisture seepage through inevitable holes. Recycled plastic pallets, although a great idea, are not able to remove their brittle nature, causing mayhem on production line. Rhino Composite Pallets, in contrast, have been able to engineer fine layers of hardwood and choose the best quality of each of different types. Research and development of such precast concrete boards has ensured that it offers excellent vibration transmission, longevity, choice of surfaces, high density and abrasion resistance; all in one go. Imagine using a concrete pallets for your concrete blocks with a surface of Polypropylene (Rhino Plastico). Would love to know your opinion about the friction between concrete and polypropylene compared to the concrete and wood…. Tags:concrete pallets, precast concrete boards, production boards for concrete pavers
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Are you still using Wooden Production Boards?
Are you still using Wooden Production Boards? Home Are you still using Wooden Production Boards? Traditionally wooden boards have been used for manufacturing of concrete blocks, pavers and kerbstones for a very long time. Only reason for the same has been abundant availability off softwood and law cost associated with it. However, Concrete block manufacturers have had their fair share of problems with the wooden pallets especially Comparatively small lifespan Surface irregularities Deflection under heavy weight Moisture problems High breaking rates Higher vibration time Wooden pallets for concrete blocks have a finite and Small Lifespan considering they offer little resistance to the abrasive nature of concrete. With a density of softwood at 300kg/m3, it is helpless against the constant grinding of concrete on its surface. Slowly, the splinters start forming leading to eventual delay of the wooden boardSince a wooden board is made up of several individual boards joined together, opening and cracking at seams is very normal and experienced in 100% wooden boards. These Surface Irregularities are detrimental to the concrete products thus formed, creating consistent low quality products. Low density of softwood can cause Deflection of Boards under heavy loads. Deflection causes serious problems due to varying heights of products on the same production cycle, causing immense and continuous quality issues. Some countries are local councils are very strict about the maximum height deviation that can be acceptable. Wood is a perpetual living material, as a result of which it constantly breathes air and water and can be victims of Moisture Problems. By nature, wood is an excellent material with very long lifespan provided it is kept at optimum moisture level at all times. This constantly maintained moisture levels enable boats last a lifetime as long as they stay in water. However, these characteristics change in an industrial environment when the wooden boards are subjected to rapidly changing humidity levels. Keeping the wooden pallets in sun a few times can completely ruin them forever, and require immediate replacement for continued concrete block production.Wood is a soft material and is prone to High Breaking Rates requiring frequent replacements. This weakness is an irritant faced by production managers all over the world causing frequent disruptions in production schedule, and mismanagement in manpower scheduling.However, the main negative point that production managers across the world face with wooden pallets is the higher cycle times. Since wood has relatively low density at 300kg/m3, it resists transmission of vibrations, as a result of which, vibrations get absorbed in wooden pallets. Lesser vibrations reaching concrete translated to higher vibration period. Consequently, use of wooden production boards for concrete pallets translates into higher cycle times and to lesser production. It is generally estimated a 2 second faster cycle can enable you produce upto One Million more standard blocks per annum.Maybe it is time that you tried out the most modern engineered materials for your factory. You might be pleasantly surprised at enhanced production levels and quality of your products. And yes, using Rhino Composite Pallets in not a bad idea !!! Tags:English, Technical Specification
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