TECHNICAL SPECIFICATIONS

Discover what makes our production boards for concrete block machines stand out

What makes our pallets technically superior?

We apply waterproof resin to all layers and press them under extremely high pressure and temperature. We manufacture production boards for concrete block machines as one solid piece without any joints or gaps. We also laminate them with industrial fabric or synthetic film according to your requirements.

Plus, all our pallets can be refurbished to brand new condition!

High Density

We use steel mesh reinforcement and high density material to ensure efficient and uniform transmission of vibrations to fresh concrete.

MINIMAL DEFLECTION

We achieve minimal deflection even under heavy loading by using high-pressure and high-temperature manufacturing technology.

Engineered Surfaces

Design our pallets with moisture- and abrasion-resistant surfaces to ensure long-lasting performance.

BUILT TO LAST

What makes our pallet boards last so long?

Abrasion resistance

We design our production boards for concrete block machines to withstand the inevitable abrasion caused by constant friction from concrete.

Renewability

At the end of their life, we refurbish all our pallets and restore them to near-new condition, which extends their lifespan.

Hardwood, not softwood

Unlike softwood, hardwood resists rapid deterioration and does not require frequent replacement.

RENEWABLE TO NEAR NEW CONDITION!

We help you achieve long-term savings by renewing and extending the life of your existing pallets.We provide the following features in all our production boards for concrete block machines.

Step 01

Send pallets back to us

After a long and productive service life, send the pallets back to us.
Step 02

Inspection

Pallets will be inspected by our expert engineers
Step 03

Refurbishing

Precise refurbishing process to restore them to near new condition
Step 04

Pallets returned to you

Pallets will be shipped back to you ready for extended use - extending their lifespan even further
Step 05

Enjoy your savings!

Extended service life means huge savings for you at a fraction of the cost of brand new pallets!

STRUCTURAL SPECIFICATIONS

We design and engineer our production boards for concrete block machines to outperform steel, softwood, and plastic in concrete block production. We use a unique densified structure and combine it with steel mesh reinforcement to ensure efficient vibration transmission to fresh concrete.

All our pallets come with the following inclusions.

High Density (1,000kg/m³)

We achieve long-lasting performance and higher load capacities by using densified hardwood and waterproof synthetic resin, which we process under high temperature and pressure.

Minimal Deflection

Steel reinforcement offers the pallets strong structural stability and minimal deflection.

Vibrational homogeneity

Steel mesh ensures vibrations are transmitted uniformly through the fresh concrete blocks.

Waterproof Resin

Use of waterproof resin increases longevity.

Available in all Sizes

All sizes required for pallets for concrete block machines are offered, with a maximum thickness of up to 70mm.

Edge Protection

Our pallets have chamfered edges that minimise physical wear and tear along the corners. The pallets’ edges are further strengthened and protected from physical and moisture damage thanks to our innovative polyurethane impregnated edges.

Refurbishable

The top and bottom layers of all our hardwood pallets can be sanded back up to 3 times to renew the pallet!

Questions?

Manufacturing Process

Join us on a journey from timber to the final hardwood pallet boards we proudly supply worldwide!

Plantation Hardwood Timber Selection

We select hardwood from plantation timbers around the world to ensure continuous regrowth of vegetation. We grow plantation timber scientifically in suitable geographical regions so we do not destroy natural forests for wood production. We also ensure that all our hardwood carries FSC certification for ecological sustainability.

Log Processing

We manually select plantation trees to ensure the required physical parameters of the logs. After selection, we debark the logs. We then feed the logs into veneering machines, where hydraulically operated sharp blades cut them into thin timber layers.

Hardwood Veneer Selection

Hardwood veneer forms the core of production pallets for concrete block machines, and thus must be of the highest quality. Veneers with the highest parameters are selected for our pallets. These are then cross laid to increase their core strength.

Humidity Optimised Storage

The veneers’ humidity plays a pivotal role in the final quality of our pallets. Veneers are stored in controlled de-humidifying chambers to achieve the desired level of humidity before proceeding to the next level of manufacturing.

Sourcing Waterproof Synthetic Resin

Onsite manufacturing of industrial strength waterproof synthetic resin ensures consistent quality for different applications. Our production pallets for concrete block machines use the highest grade of waterproof synthetic resin.

Saturating Veneer Fibres with Resin

Individual veneer sheets are rolled through resin ensuring complete fibre saturation. This ensures absolute adhesion during compression using superheated steam producing high quality production pallets.

Hydraulic Compression

Layered to optimum thickness, the production pallets are subjected to 3,300 tonnes of prolonged compression using superheated steam and hydraulic presses. This step ensures desired density and waterproof adhesiveness is achieved.

Choice of Board Surfaces

The core is laminated under high temperature and pressure once again with multiple layers of synthetic film or interwoven fabric using waterproof resin, depending on the client’s requirements. This process ensures abrasion resistance thereby increasing product life.

Quality Control

The “Mother Board” thus formed, is cut to size as per our client’s requirements. The production boards for concrete block machines then go through a stringent calibration process on highly sensitive equipment to achieve the required parameters as per our client’s requirements.